Example of manufacturing process

It will be a series of flow from inquiry order to delivery.

STEP01

Meeting, proposal

1. Drawing specification, contents of mold, material, contents of processing, etc.

2. Casting simulation

Casting simulationCasting simulation
STEP02

Mold making

Wood type, foam type, resin type, mold (according to the specification)

STEP03

Modeling

Manufacture of sand mold (mold)

Modeling
STEP04

Painted (Bukkake)

Paint coated sand mold (mold)

Painted (Bukkake)
STEP05

Core making

According to the specification of the product

Core making
STEP06

Before covering

Install core according to specifications, mold finish

Before covering
STEP07

Dissolution

Dissolve carefully selected materials

Dissolution
STEP08

Pouring water

Pouring molten metal into sand mold (mold)

Pouring water
STEP09

Cooling

STEP10

Open frame (crusher)

Take the product out of the sand mold

Open frame (crusher)
STEP11

Shot finish

Shot finish
STEP12

Deburring work (finishing)

Remove unnecessary parts of the product, surface treatment

Deburring work (finishing)
STEP13

Heat treatment (annealing)

Heat treatment (annealing) if necessary

Heat treatment (annealing)
STEP14

Reshot

STEP15

Product inspection

Component inspection, mechanical property, marking size, internal defect inspection

Product inspection
STEP16

Painting (rusting paint)

Rust-proof paint if necessary

Painting (rusting paint)
STEP17

Machining

Lathe processing / machining processing as needed

Machining
STEP18

Dimension inspection, appearance inspection

Dimension inspection, appearance inspection
STEP19

Packing (shipping)

Packing (shipping)